Tool 01
Downtime savings estimator
Move the sliders to match your plant. The estimate updates as you go.
20
12 hrs
25%
Our CNC case study reached 40%. Starting lower is the safer assumption.
Your estimate
Estimated annual savings
$1,080,000
about 720 fewer hours of downtime a year
Downtime today
2,880 hrs
Annual cost today
$4,320,000
How this is calculated
20 machines × 12 hrs × 12 months = 2,880 hrs of unplanned downtime a year
2,880 hrs × $1,500 per hour = $4,320,000 a year
$4,320,000 × 25% = $1,080,000 saved a year
Illustrative only. Every plant is different, and a pilot is the way to find your real number.
Talk to us about a pilotTool 02
AI readiness check
Five questions, about two minutes. A quick guide to where to start – not a formal assessment.
0 of 5 answered
01Do your machines or processes already produce digital data – sensors, PLCs, logs, images or documents?
02Can that data be reached from one place, or does it live in separate systems?
03Do you have one specific problem with a measurable target, such as downtime, defects or review time?
04Is there a named owner who would act on the AI output, such as a maintenance, quality or compliance lead?
05Could you pilot on a single line, site or product group before rolling out more widely?
Your result
Answer all five questions to see where to start.